Wednesday, December 30, 2009

Advantages of Lean Manufacturing

Although also use other concepts such as just-in-time production, lean manufacturing is the most common way to describe this target leading edge manufacturing methods. But what exactly is lean manufacturing? How does it benefit the consumer and / or the industry that use it? How can lean manufacturing improvement in quality at low cost?

The idea of lean production is not new, but it has received much attention in recent years. Basically, lean manufacturing is to seefor waste and inefficiencies and eliminate them. Everything that is not an added value, functionality or quality, which can be removed away from the manufacturing process. Continuous improvement in the shortest and fastest way possible, the ultimate goal.

If a company can offer a product of higher quality at lower costs than their competitors, they have a decisive advantage.

In the past, in principle, manufacturing companies fill their products produced to stock, and all were leftto their own thing, so long as products not made with the specifications and deadlines have been met. For lean manufacturing to work best, everyone will be informed in the supply chain needs to be better, because the end result is usually more than one manufacturer. If there is a communication breakdown, it becomes less efficient.

If a process is unnecessary in the manufacturing supply chain members is, it can be removed if he did not contribute to the value function toor quality. A smooth workflow is the only way to get the best results at the lowest cost. This is all the more reason for cooperation within a supply chain. Transportation, machine set-up, inventory, quality consistency and control, material handling, this will affect the workflow and are closely evaluated each other to achieve lean production.

In addition to cost savings, another benefit to lean manufacturing that are often used to make better use of smaller spaces. With solutions such as workCells, creates minimal movement of parts and assemblies more efficient with less production equipment. Others hesitate to have reduced defects, less handling, better on-time delivery and less inventory or storage requirements.

Lean manufacturers can result in higher quality products to market faster, control their costs lower, to achieve waste with other partners in the supply chain to ensure the efficient workflow, and deliver better value to consumers but still no profit.



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